The whole Fundamentals of Biological Engineering formula sheet, to print
215 formulas in 8 topics, each with when to use it. Each is explained in the topic notes.
IAE Academy: Fundamentals of Biological Engineering formula sheet (GATE BT)
Reaction and enzyme kinetics: rate laws, Michaelis-Menten and inhibition
Read the notesPOWER-LAW RATE LAW
Constant-volume batch. does not depend on concentration; it varies with temperature. Its units are .
FRACTIONAL CONVERSION
Constant volume. is the initial concentration of reactant A.
ZERO ORDER
The rate does not depend on concentration. Valid only while : A is used up completely at and stays at zero after that.
FIRST ORDER
Equivalently , or in terms of conversion. The half-life does not depend on , and A never quite reaches zero.
SECOND ORDER (SINGLE REACTANT, OR EQUAL FEEDS)
Applies when , for example with defined on A, or with and (so throughout). The half-life is inversely proportional to .
NTH ORDER, INTEGRATED FORM
Any . Gives the zero-order result for and the second-order result for . For it holds only until A is used up, at .
NTH ORDER, HALF-LIFE
Any . The proportionality is the basis of the half-life method for finding the order.
ARRHENIUS EQUATION
in kelvin, , in J/mol. A plot of against is a straight line of slope .
ARRHENIUS, TWO TEMPERATURES
Eliminates . When and , .
MICHAELIS–MENTEN EQUATION
has concentration units, the same as [S] (mM, mol/L or g/L). and are concentration per time (e.g. µmol L min).
MICHAELIS CONSTANT (QUASI-STEADY STATE)
From . Because , is always larger than the dissociation constant .
MAXIMUM RATE AND TURNOVER NUMBER
(s) is the turnover number: substrate molecules converted per active site per unit time when the enzyme is saturated. is the molar concentration of active sites.
CATALYTIC EFFICIENCY
Units L mol s, a second-order rate constant. It compares substrates for the same enzyme. For the one-intermediate mechanism, , which is less than , so it cannot exceed the rate constant for enzyme and substrate meeting by diffusion, of the order of to L mol s.
LIMITING FORMS
At low substrate the reaction is first order in S with rate constant . At high substrate it is zero order.
SUBSTRATE NEEDED FOR A GIVEN FRACTION OF VMAX
At , . This is the working definition of under either assumption.
LINEWEAVER–BURK (DOUBLE RECIPROCAL)
Plot against : slope , -intercept , -intercept .
EADIE–HOFSTEE
Plot against : slope , -intercept , -intercept .
HANES–WOOLF
Plot against [S]: slope , -intercept , -intercept .
MIXED INHIBITION, GENERAL RATE LAW
Competitive: . Uncompetitive: . Pure non-competitive: , so .
MIXED INHIBITION, APPARENT PARAMETERS
The inhibited reaction still follows the Michaelis–Menten form, with these apparent constants at a fixed [I].
COMPETITIVE INHIBITION
I binds only free E, competing with S for the active site. increases and is unchanged, so enough substrate overcomes the inhibition.
UNCOMPETITIVE INHIBITION
I binds only ES. and both fall by the factor , so their ratio is unchanged. The inhibition grows as [S] rises.
PURE NON-COMPETITIVE INHIBITION
I binds E and ES with equal affinity, at a site other than the active site. and is unchanged. The fractional inhibition is the same at every [S].
SUBSTRATE INHIBITION, RATE LAW
A second substrate molecule binds ES to form an inactive , with . At low [S] this reduces to Michaelis–Menten. At very high [S], , so the rate falls. On a Lineweaver–Burk plot the points curve upward near the axis.
SUBSTRATE INHIBITION, OPTIMUM
From . is the highest rate the enzyme can reach and is always below .
INTEGRATED MICHAELIS–MENTEN EQUATION
Natural log. in concentration per time; and [S] in the same concentration unit.
INTEGRATED FORM IN TERMS OF CONVERSION
Same assumptions. Gives the batch time for a target conversion .
Ideal reactors: batch, mixed flow and plug flow
Read the notesCONVERSION (CONSTANT DENSITY)
The fraction of fed A that has reacted. The concentration form holds only at constant density (liquid-phase systems).
SPACE TIME AND SPACE VELOCITY
The time needed to process one reactor volume of feed, measured at feed conditions (h). The space velocity is its reciprocal (h).
DILUTION RATE
The bioprocess name for the reciprocal space time of a continuous stirred vessel. is the volumetric feed rate (L h, the same quantity as ) and is in h.
CHEMOSTAT STEADY STATE (MONOD GROWTH)
Steady-state chemostat with Monod growth , a sterile feed, no cell death or maintenance, and a constant yield (g cells per g substrate). is the cell concentration (g L), written in lower case here so that it is not confused with conversion. , and are in g L; and are in h. The residual substrate does not depend on , and the cell productivity is (g L h). These results hold for ; at the only steady state is washout, and .
BATCH REACTOR
is the moles of A charged. This is the reaction time needed to reach . It does not include the time to charge, empty or clean the vessel.
MIXED FLOW REACTOR (CSTR)
Steady state, with a feed that contains no converted A. The rate is evaluated at exit (f) conditions, which equal the reactor contents. The last form holds only at constant density.
PLUG FLOW REACTOR (PFR)
Steady state, with no mixing along the length and a feed that contains no converted A. The rate varies along the reactor, so it stays inside the integral. The concentration form holds only at constant density.
FIRST ORDER: BATCH AND PFR
For with in h. For a batch reactor, replace with . The dimensionless group is the first-order Damköhler number. The result does not depend on .
FIRST ORDER: CSTR
For at constant density and steady state. The result does not depend on .
SECOND ORDER ($-R_A = KC_A^2$)
Also covers products with and equimolar feed (), because the 1 : 1 stoichiometry then keeps . is in L mol h.
MICHAELIS–MENTEN RATE
stays constant only if the enzyme concentration is constant and the enzyme does not deactivate.
MICHAELIS–MENTEN: BATCH AND PFR
The integrated Michaelis–Menten equation. For a batch reactor, replace with . The first term is the zero-order part and the second is the first-order part.
MICHAELIS–MENTEN: CSTR
Steady state. The rate is evaluated at the exit substrate concentration .
CSTR-TO-PFR VOLUME RATIO
Same feed and same conversion, constant density. Neither ratio depends on , and the second-order ratio does not depend on either.
N EQUAL CSTRS IN SERIES, FIRST ORDER
First order, constant density, with equal tanks each of space time . The total space time is . For unequal tanks, multiply the stage factors: .
SIZE OF EACH TANK FOR A TARGET CONVERSION
First order, with equal CSTRs in series reaching an overall conversion .
PFR WITH RECYCLE (GENERAL)
is based on the fresh feed , which contains no converted A. is the conversion at the reactor inlet after mixing with the recycle stream.
PFR WITH RECYCLE, FIRST ORDER
First order, constant density, with based on the fresh feed. gives the PFR result, and gives .
Enzyme immobilisation and diffusion effects
Read the notesELECTROSTATIC PARTITIONING AND THE APPARENT KM
= signed charge number of the substrate, = signed electrostatic potential of the support (V), C/mol, J mol K, in K. Assumes a uniform potential in the enzyme's microenvironment and Boltzmann partitioning; the effect is largest at low ionic strength, because added salt screens the charge. Same signs (): substrate repelled, . Opposite signs: substrate attracted, . Partitioning alone leaves unchanged. More generally, any partition coefficient (electrostatic or hydrophobic) gives with unchanged.
FILM–REACTION BALANCE AT THE SURFACE
Steady state; enzyme on the external surface only, no internal diffusion. Solve for ; the observed rate per unit area is either side of the equation.
DAMKÖHLER NUMBER
Dimensionless. The maximum mass-transfer rate is , reached when . Large favours film control, small favours reaction control (see the criteria below).
DIMENSIONLESS SURFACE CONCENTRATION (EXACT)
Exact for Michaelis–Menten kinetics. It comes from the quadratic ; take the positive root ().
EXTERNAL EFFECTIVENESS FACTOR
Referred to the bulk concentration. Always for Michaelis–Menten kinetics, because .
FIRST-ORDER LIMIT (S MUCH SMALLER THAN KM)
(m/s) is the surface first-order rate constant. Film and reaction act as resistances in series. Note : it uses in place of .
EFFECTIVENESS FACTOR (INTERNAL)
Referred to the surface concentration , not the bulk. for first-order and Michaelis–Menten kinetics.
THIELE MODULUS, FIRST ORDER (CHARACTERISTIC LENGTH VP/AP)
compares the characteristic reaction rate with the characteristic diffusion rate. For a slab, is the half-thickness when both faces are exposed (the full thickness when one face is sealed). is a radius, not a diameter.
EFFECTIVENESS FACTOR, SLAB, FIRST ORDER
= half-thickness with both faces exposed. Exact for isothermal first-order kinetics.
EFFECTIVENESS FACTOR, SPHERE, FIRST ORDER
= particle radius. Exact for isothermal first-order kinetics.
SAME SPHERE RESULT, OTHER COMMON CONVENTION
Gives identical numbers; only the modulus is defined without the factor 1/3. In this convention the large-modulus limit is .
LIMITS (ANY SHAPE, MODULUS BASED ON VP/AP)
Small : reaction is slow compared with diffusion and the whole particle sees . Large : substrate is consumed in a thin shell near the surface and the core is starved. For a slab is within 1% of once (). A sphere converges more slowly — at , overestimates by about 12% — hence the correction term, which is within 1% of the exact value for .
GENERALISED MODULUS FOR MICHAELIS–MENTEN KINETICS
is the first-order modulus; is the natural logarithm. The factor multiplying tends to 1 as and to as , and decreases steadily in between, so falls as rises.
OBSERVABLE (WEISZ) MODULUS
= measured rate per unit particle volume. The identity holds for first-order kinetics with based on .
EXTERNAL FILM PLUS INTERNAL DIFFUSION, FIRST ORDER
Rate per unit particle volume, from . For isothermal first-order kinetics does not depend on , so the two resistances simply add.
SAME RESULT IN TERMS OF THE MASS-TRANSFER BIOT NUMBER
First order, with based on and referred to . compares film transport with internal diffusion; the identity turns the series-resistance result into this form. If a question defines for a sphere together with , the second term is . Large : the film is negligible and .
OVERALL EFFECTIVENESS FACTOR
Referred to the bulk concentration. It is the product of the external and internal factors because .
OBSERVED RATE UNDER STRONG INTERNAL LIMITATION, FIRST ORDER
Valid for . The observed rate scales with , hence with the square root of the enzyme loading (uniformly spread enzyme), and inversely with particle size.
APPARENT ACTIVATION ENERGY
Strong internal diffusion limitation () in an isothermal particle, where . = intrinsic activation energy of the enzyme reaction; = activation energy of diffusion, usually small. Under external film control the apparent value falls further, to the low value of liquid-film mass transfer.
APPARENT REACTION ORDER
Strong internal limitation (), isothermal particle, intrinsic power-law order (): first order stays first order and zero order appears as half order. A Michaelis–Menten enzyme that is saturated at the surface () under strong limitation therefore shows .
BULK CONCENTRATION AT HALF THE MAXIMUM RATE (EXTERNAL FILM, EXACT)
Surface-bound enzyme with Michaelis–Menten kinetics and a liquid film. The plateau is still ; half of it needs at the surface, and the film must then carry , so . This bulk half-saturation concentration is what the measured curve shows as its apparent . Because the whole curve is not exactly Michaelis–Menten, a fitted by linearisation depends on the substrate range used.
Cell growth, substrate utilisation and product formation
Read the notesSPECIFIC GROWTH RATE
Definition, valid in any phase; units . is the biomass concentration (g/L). When death is negligible this is the growth rate itself; when death or endogenous decay is significant, the measured is the net rate (see below). The number-based rate uses the cell number concentration instead of .
EXPONENTIAL GROWTH AT CONSTANT SPECIFIC GROWTH RATE
Applies to the exponential phase only: constant , no lag inside the interval, death neglected ( at ). If death is significant, use the net rate in place of . Use the natural log. A plot of against is a straight line of slope .
DOUBLING TIME
Time for the biomass to double at constant (use if death is significant). The units follow : in gives in h.
NUMBER OF GENERATIONS AND GENERATION TIME
Based on cell NUMBER (cells/mL): after generations, . The relation holds for exponential growth at constant . The generation time equals the biomass doubling time only during balanced growth, when the mass per cell is constant.
DEATH AND NET GROWTH
In the biomass balance, () is a first-order constant for loss of biomass by death or endogenous decay, and is the net specific growth rate; in the stationary phase . In the death-phase expression, is the viable cell concentration, is its value when the death phase starts and is the time since then; there is the specific death rate of viable cells, which need not equal the biomass decay constant.
MONOD EQUATION
Assumes one growth-limiting substrate, all other nutrients in excess, no inhibition and negligible death. is in ; and are in the same concentration units. At , .
LIMITING CASES OF THE MONOD EQUATION
Use these to simplify batch and chemostat problems. In batch culture with , growth stays near until the substrate is almost exhausted.
SUBSTRATE CONCENTRATION FOR A GIVEN GROWTH RATE
The Monod equation solved for ; valid only for . In a chemostat at steady state with sterile feed and negligible death, , so this gives the residual substrate concentration , which does not depend on the feed substrate concentration.
LINEAR FORMS FOR ESTIMATING MONOD PARAMETERS
Double-reciprocal (Lineweaver-Burk) plot: against , with intercept , slope and x-intercept . Second form: against , with slope and intercept . Third form: against , with slope and intercept . In the double-reciprocal plot the low- points (small , large ) lie far from the axis, and taking reciprocals magnifies their errors, so they dominate the fitted line.
LOGISTIC EQUATION
An unstructured model that needs no substrate balance: growth slows as approaches the carrying capacity . is the biomass at , and () is the specific growth rate when . The volumetric growth rate is highest at , so the curve is sigmoidal when .
ANDREWS SUBSTRATE INHIBITION: OPTIMUM SUBSTRATE LEVEL
Found by setting . Below , raising speeds growth; above it, raising slows growth. is always below .
YIELD COEFFICIENTS
Units are g/g, C-mol/C-mol or mol/mol; always state which. Here stands for the oxygen still available to the cells per litre of culture, which falls as it is consumed; it is not the dissolved-oxygen concentration. So is the biomass formed per unit of oxygen consumed. Yields taken over the same interval combine as ratios: and .
BIOMASS-SUBSTRATE BALANCE IN BATCH CULTURE
Assumes a constant yield and negligible maintenance. is reached when the limiting substrate is used up ().
SPECIFIC RATES
Rates per unit biomass, e.g. g substrate/(g cells·h). OUR is the volumetric oxygen uptake rate, e.g. mol /(L·h). The last relation uses the instantaneous observed yield and neglects death, since then . A volumetric rate is the specific rate times , e.g. .
PIRT MAINTENANCE MODEL
is the true (maximum) growth yield, the yield if no substrate went to maintenance. is the maintenance coefficient, in g substrate/(g cells·h), taken as constant; is the same for oxygen. Maintenance is energy spent on turnover of cell components, osmotic and ion gradients, and motility, not on making new cells.
OBSERVED YIELD WITH MAINTENANCE
Follows from (death neglected). A plot of against is a straight line with slope and intercept . In a chemostat at steady state with sterile feed and negligible death, , so the plot is against . Whenever , , and the gap widens as falls.
LUEDEKING-PIRET EQUATION
is the growth-associated coefficient (g P/g X). is the non-growth-associated coefficient (g P/(g X·h)). The two forms are equivalent when (death neglected). To find both constants, plot against : the slope is and the intercept is .
DEGREE OF REDUCTION
Available electrons per C-mol, counting C = +4, H = +1, O = -2 and N = -3 (ammonia as the nitrogen reference). The reference compounds , and all have . If nitrate is the nitrogen source, count N as +5; if is, count it as 0. One mole of accepts 4 electrons.
ELECTRON BALANCE
Per C-mol of substrate. , and are the degrees of reduction of substrate, biomass and product per C-mol, and is the C-mol of product formed. Electrons in the substrate end up in biomass, product or oxygen; , and the nitrogen source carry none, provided is computed with the valence of N for that source.
FATE OF AVAILABLE ELECTRONS AND YIELD LIMITS
, and are the fractions of the substrate's available electrons that go to biomass, product and oxygen. For a heterotroph growing on one organic carbon source (no fixation), the biomass yield in C-mol/C-mol can never exceed the carbon limit of 1 or the electron limit . The electron limit is reached only with no oxygen uptake and no product. The same reasoning bounds the product: .
RESPIRATORY QUOTIENT AND YIELD CONVERSIONS
RQ is the mol of formed per mol of consumed. and are masses per C-mol (g/C-mol). To express the coefficients to per mole of substrate instead of per C-mol, multiply them by the number of carbon atoms in the substrate; the g/g yields and the RQ do not change.
Batch, fed-batch and continuous bioreactors, and scale-up
Read the notesMONOD KINETICS
= maximum specific growth rate (h); = saturation constant, the substrate concentration at which (g/L). For , . Every result below that contains assumes this form, with a single growth-limiting substrate.
EXPONENTIAL GROWTH AND DOUBLING TIME
Exponential phase of a batch culture, where so that ; no lag and no death.
BATCH YIELD BALANCE
Constant yield, substrate used only for growth. When the substrate is exhausted () the biomass reaches its maximum, .
BATCH GROWTH TIME
Time to grow from to if the cells grow at the whole time ( negligible, lag ignored).
BATCH PRODUCTIVITY
Averaged over the whole cycle. = turnaround time per cycle: harvesting, cleaning, sterilising, filling and lag.
CHEMOSTAT BIOMASS BALANCE
No cells in the feed (sterile), cell death neglected. At steady state with this gives : the feed rate sets the growth rate.
CHEMOSTAT SUBSTRATE BALANCE
Substrate used only for growth (no maintenance term), with constant.
STEADY-STATE SUBSTRATE CONCENTRATION
Monod kinetics with . It does not depend on and holds only for .
STEADY-STATE BIOMASS CONCENTRATION
From the substrate balance at steady state. Proportional to ; it rises linearly with , and nearly in proportion to it when .
WASHOUT (CRITICAL) DILUTION RATE
Found by setting (so ). For cells leave faster than they can grow and the culture washes out. Without recycle, for any finite .
FINDING THE MONOD CONSTANTS FROM CHEMOSTAT DATA
Monod kinetics with at each steady state. Measure at several dilution rates: a plot of against is a straight line with intercept and slope .
VOLUMETRIC BIOMASS PRODUCTIVITY
Grams of cells per litre of reactor per hour. For a product, .
DILUTION RATE FOR MAXIMUM PRODUCTIVITY
From with Monod kinetics, no maintenance and no death. It lies below , and close to it when .
MAXIMUM CHEMOSTAT PRODUCTIVITY
Productivity at . The substrate concentration there is .
GROWTH RATE WITH CELL RECYCLE
From the steady-state biomass balance on the reactor (no death). A balance on the separator shows that , where is the cell concentration in the effluent that leaves the system, so the factor lies between 0 and 1: cells grow more slowly than the liquid is diluted.
STEADY STATE WITH CELL RECYCLE
Monod kinetics. Same form as the simple chemostat, with replaced by in . is raised by the factor .
MAINTENANCE (PIRT) RELATION
= true growth yield; = maintenance coefficient (g substrate per g cells per h). In a chemostat and , so a plot of against is a straight line with slope and intercept .
PRODUCT IN A CHEMOSTAT
Product-free feed, no product degradation. = specific product formation rate (g product per g cells per h), written in the Luedeking–Piret form with growth-associated and non-growth-associated (this is unrelated to the recycle ratio). So .
VOLUME IN FED-BATCH
Liquid is only added, never withdrawn.
FED-BATCH BALANCES ON TOTAL AMOUNTS
No biomass in the feed, nothing withdrawn, substrate used only for growth. Write fed-batch balances on total amounts (, ), because changes.
TOTAL BIOMASS UNDER CONSTANT FEED
Holds once substrate is used as fast as it is fed ( small and steady, ). is the total mass of cells, and under constant feed it rises linearly, not exponentially.
QUASI-STEADY STATE (CONSTANT FEED)
Approached as the run proceeds: with constant feed , so tends to , after which and . Because keeps rising, and so fall with time, and the residual falls too.
EXPONENTIAL FEEDING FOR CONSTANT GROWTH RATE
Holds at a chosen , with kept constant at . is the total biomass when exponential feeding starts (). It follows from and the substrate balance with constant. If maintenance matters, replace by . If , use in the denominator.
HENRY'S LAW
= dissolved O concentration in equilibrium with the gas; = Henry's constant for O in the medium at the operating temperature (pressure per concentration, for example atm L/mmol); = mole fraction of O in the gas (0.21 for air); = total pressure. rises in proportion to the O partial pressure (O-enriched air, higher head pressure). It falls with temperature and with dissolved salts and sugars. Air-saturated pure water at 25 °C and 1 atm holds only about 8 mg/L (about 0.26 mmol/L), and less at higher temperatures.
OXYGEN TRANSFER RATE (OTR)
= dissolved O in the broth. With in mmol/L and in h, OTR is in mmol/(L h). The maximum OTR is , reached when .
OXYGEN UPTAKE RATE (OUR)
= specific O uptake rate (mmol O per g cells per h). It does not depend on above the critical dissolved-oxygen concentration , and falls below it.
DISSOLVED-OXYGEN BALANCE
Well-mixed liquid. At steady state OTR = OUR.
OXYGEN-LIMITED DESIGN
The smallest that keeps at a given cell density, or the largest cell density a given can support.
STATIC GASSING-OUT (NO OXYGEN UPTAKE)
Cell-free medium: strip the O with N, then aerate starting from . The slope of against is . Valid when the DO probe responds much faster than .
KLA FROM SULPHITE OXIDATION
2 mol of sulphite consume 1 mol of O, and throughout.
IMPELLER REYNOLDS NUMBER
in rev/s (not rad/s, not rpm). In a baffled tank, flow is laminar below about 10 and fully turbulent above about .
POWER NUMBER
= ungassed shaft power (W, with in kg/m, in rev/s and in m). For a given impeller and baffled-tank geometry, depends only on .
LAMINAR REGIME
Power does not depend on density ( is a geometry constant).
TURBULENT REGIME
Fully turbulent, baffled tank: power does not depend on viscosity. For a six-blade Rushton turbine is about 5 to 6. Doubling multiplies by 8; doubling multiplies it by 32.
SUPERFICIAL GAS VELOCITY, AERATION RATE AND TIP SPEED
= tank diameter; vvm = volume of gas per volume of liquid per minute, so in the vvm expression is per minute. Tip speed is a common index of the highest shear, which occurs near the impeller.
MIXING TIME, TURBULENT REGIME
Geometrically similar tanks, fully turbulent: mixing time is inversely proportional to impeller speed. Circulation time scales as .
GENERAL SCALE-UP RULE FOR IMPELLER SPEED
for constant ; for constant tip speed (); for constant ; for constant mixing time (constant ). Turbulent regime at both scales, geometric similarity, ungassed power.
CONSTANT POWER PER UNIT VOLUME
Turbulent regime, geometric similarity. Tip speed then rises as and mixing time as .
BATCH ENZYME REACTOR (INTEGRATED MICHAELIS–MENTEN)
Constant enzyme activity, no inhibition. In conversion form: .
PLUG-FLOW (PACKED-BED) ENZYME REACTOR
The batch equation with residence time in place of (ideal plug flow). Use and on the same basis. For an immobilized enzyme limited by diffusion, the local rate is times the intrinsic rate; because varies with , this integrated form then holds only where is roughly constant along the bed.
CSTR ENZYME REACTOR
Well mixed, with the enzyme kept in the vessel; the whole reactor runs at the outlet concentration . In conversion form: .
FIRST-ORDER LIMIT (S MUCH SMALLER THAN KM)
Natural log. In the zero-order limit (), for both reactors.
ENZYME DEACTIVATION
First-order loss of active enzyme; in h or min.
Media formulation and sterilisation
Read the notesSUBSTRATE NEEDED FOR A BIOMASS TARGET
and in g/L, in g dry cells per g substrate. For a limiting substrate used up completely, . Maintenance and product formation lower the observed yield, so use the yield measured under the same conditions.
ELEMENT BALANCE FOR A NUTRIENT COMPOUND
in g/L; = mass fraction of element E in dry biomass, = biomass to be formed (g/L), = mass fraction of E in the nutrient compound (for N in , ). This is a minimum: it assumes the compound is the only source of E and that all of it is taken up.
MAIN EFFECT IN A TWO-LEVEL DESIGN
Mean response over all runs at the high level minus the mean over all runs at the low level. A positive effect means that raising the factor raises the response within the range tested. An interaction effect is found the same way, grouping the runs by the sign of the product . In a regression on coded variables the coefficient is half the effect, , because changes by 2 between the levels.
RESPONSE SURFACE (QUADRATIC) MODEL
Number of coefficients (10 for ). Fitted by least squares; the stationary point comes from setting every , and it may be a maximum, a minimum or a saddle point, so its nature must be checked before it is called the optimum.
FIRST-ORDER THERMAL DEATH
= number of viable organisms (use the total number in the vessel for design, not the concentration); = specific death rate constant in min or s. Holds at constant temperature.
DECIMAL REDUCTION TIME (D VALUE)
Time at a fixed temperature for a 90% kill (one log cycle). and must refer to the same temperature.
TEMPERATURE DEPENDENCE OF THE DEATH RATE (ARRHENIUS)
in kelvin, J mol K, = activation energy for death in J mol, has the units of .
Z VALUE
= temperature rise that reduces tenfold, assuming falls linearly with temperature. It is a temperature difference, so its value is the same in °C and K.
DEL (DESIGN) FACTOR
Dimensionless, natural log. (spore concentration × medium volume), = acceptable number of survivors per batch (for example ).
BATCH CYCLE: HEATING, HOLDING AND COOLING
and are the integrals of over the heating and cooling temperature–time profiles; the holding period at constant temperature supplies the rest.
HOLDING TUBE IN PLUG FLOW
= mean velocity, = volumetric flow rate, = tube internal diameter, = holding-tube length, at the holding temperature. Valid for a flat (turbulent) velocity profile, negligible axial dispersion and near-instant heating and cooling; otherwise add and .
DEPTH-FILTER PENETRATION
= filter constant (per unit depth), which depends on air velocity, fibre diameter and packing; = bed depth that removes 90%, so . Collection efficiency , so .
FILTER BED DEPTH FOR A WHOLE FERMENTATION
= organisms per m of air, = air flow rate (m per unit time), = duration of the fermentation, = acceptable number of organisms passing in that time (for example ).
Downstream processing: filtration, centrifugation, chromatography, extraction
Read the notesSPECIFIC ACTIVITY
In U/mg, where 1 U (enzyme unit) is the amount of enzyme that converts 1 μmol of substrate per minute under the stated assay conditions. It rises as contaminating protein is removed and is the working measure of purity for an enzyme or other active protein.
STEP YIELD AND OVERALL YIELD
Yields use TOTAL activity (or total product mass), never specific activity. The overall yield is the product of the step yields.
PURIFICATION FOLD
Uses SPECIFIC activity; dimensionless, equal to 1 for the crude extract. The fold for one step alone is the ratio of specific activities after and before that step, and step folds multiply.
FIRST-ORDER RELEASE (BATCH BEAD MILL)
= protein released at time , = maximum releasable protein, = first-order rate constant (for example min). Natural log. Equivalently .
HIGH-PRESSURE HOMOGENISER
= number of passes, = operating pressure, = empirical pressure exponent that depends on the organism and its growth conditions, = rate constant (its numerical value depends on the units of and on temperature). Release is first order in the number of passes.
STOKES' LAW (GRAVITY SETTLING VELOCITY)
= particle diameter (m), and = particle and fluid densities (kg/m³), = fluid viscosity (Pa s), = 9.81 m/s². Valid for a rigid sphere settling freely in a dilute suspension (no hindered settling) when the particle Reynolds number is below about 1 (creeping flow). If the particle rises.
CENTRIFUGAL SETTLING VELOCITY
= radial position (m), = angular speed (rad/s); Stokes' regime assumed. The velocity grows with radius, so the particle speeds up as it moves outward.
RELATIVE CENTRIFUGAL FORCE (G-NUMBER)
in rpm, in rad/s, in m. is quoted as 'times g': the factor by which the centrifuge speeds up settling compared with gravity. In practical units, with in cm and in rpm.
SIGMA FACTOR AND CENTRIFUGE SCALE-UP
(m²) is the area of a gravity settling tank that would do the same separation; is the feed rate at which particles of gravity settling velocity are just completely captured. For the same broth and the same separation, is kept constant on scale-up between machines of the same type; comparing different types needs an efficiency correction.
TUBULAR-BOWL CENTRIFUGE
= bowl length, = radius of the liquid surface (inner), = radius of the bowl wall (outer). Derived from Stokes' law, assuming uniform (plug) axial flow, for complete capture of a particle entering at the liquid surface. For a thin liquid layer () it reduces to : the wall area times the G-number.
DISC-STACK CENTRIFUGE
= number of discs ( settling channels), and = outer and inner radii of the discs, = half-cone angle, measured between the disc surface and the axis of rotation. Same complete-capture basis as the tubular-bowl expression.
SEDIMENTATION COEFFICIENT
= sedimentation velocity at radius : the velocity per unit centrifugal field. has units of time and is quoted in svedbergs, 1 S s. The second form is Stokes' law for a sphere. For a macromolecule, , where = molar mass, = partial specific volume, = frictional coefficient and = Avogadro's number, so depends on mass, density and shape.
SVEDBERG EQUATION (MOLAR MASS FROM S AND D)
= gas constant (8.314 J mol K), = absolute temperature (K), = diffusion coefficient (m²/s), = partial specific volume (m³/kg), = solvent density (kg/m³), in seconds; then comes out in kg/mol. It follows from and , with and measured in the same solvent and at the same temperature.
TIME TO PELLET AND THE CLEARING FACTOR (K-FACTOR)
From at constant : the time for a particle to travel from (top of the liquid) to (bottom of the tube). The clearing factor of a rotor at speed (rpm) gives the pelleting time in hours when is in svedbergs. For the same particle, run times on two rotors scale as .
CAKE FILTRATION RATE (DARCY FORM)
= filtrate volume (m³), = filter area (m²), = pressure drop (Pa), = filtrate viscosity (Pa s), = specific cake resistance (m/kg), = mass of dry cake solids per volume of filtrate (kg/m³), = filter-medium resistance (m). is constant for an incompressible cake; for a compressible one see below.
CONSTANT-PRESSURE FILTRATION (RUTH EQUATION)
Integrated form for constant with at . A plot of against is a straight line: the slope gives and the intercept gives . With negligible, , so .
CONSTANT-RATE FILTRATION
At a constant filtrate rate (m³/s) and constant (incompressible cake), the pressure drop must rise linearly with time.
COMPRESSIBLE CAKE
= compressibility index: for an incompressible cake, typically between 0 and 1 for the compressible cakes formed by cells, so raising the pressure gives less gain in rate than an incompressible cake would.
MEMBRANE FLUX AND TRANSMEMBRANE PRESSURE
= permeate volume per membrane area per time (m³ m s, often quoted in L m h); = membrane resistance, = resistance of the fouling or polarised layer; and = feed-side pressures at the module inlet and outlet. When the retained solute exerts an osmotic pressure, the driving force becomes ( = reflection coefficient).
GEL-POLARISATION (LIMITING FLUX) MODEL
= boundary-layer mass-transfer coefficient (m/s), = gel (wall) concentration, = bulk concentration. In this regime flux is independent of pressure. It is the film model with full rejection () and .
OBSERVED REJECTION (RETENTION) COEFFICIENT
= permeate concentration, = bulk (retentate) concentration. : fully retained; : passes freely. The intrinsic rejection uses the wall concentration in place of .
BATCH CONCENTRATION BY ULTRAFILTRATION
Well-mixed retentate reduced in volume from to at constant observed rejection . The fraction of solute still in the retentate is .
CONSTANT-VOLUME DIAFILTRATION
Buffer is added as fast as permeate leaves, so the well-mixed retentate volume stays constant; = number of diavolumes. A freely permeating solute (, such as a salt being exchanged out) falls to of its starting level: about 5 % after 3 diavolumes and under 1 % after 5.
PARTITION COEFFICIENT
Equilibrium concentration in the extract (or top) phase divided by that in the raffinate (or bottom) phase. Treated as constant for dilute solutions.
APPARENT PARTITION COEFFICIENT OF AN IONISABLE SOLUTE
= partition coefficient of the uncharged form, assuming only that form enters the organic phase; for the base, is that of its conjugate acid . At pH = p the apparent coefficient is ; once the pH is more than about one unit on the ionising side of the p, each further pH unit cuts it roughly tenfold.
EXTRACTION FACTOR
The ratio of solute AMOUNTS in the two phases at equilibrium; and = extract and raffinate volumes (or volumetric flow rates in continuous operation).
SINGLE EQUILIBRIUM STAGE
For an ATPS the yield in the top phase is with , where and are the top and bottom phase volumes.
N CROSS-CURRENT STAGES
Each stage contacts the raffinate with an equal volume of fresh solvent; is the extraction factor of one stage (based on the solvent used in that stage).
N COUNTERCURRENT STAGES (KREMSER)
Feed enters stage 1 and solvent enters stage ; is based on the total solvent and feed flows, with constant and immiscible phases. For it reduces to .
LANGMUIR ISOTHERM
Assumes a monolayer on identical, independent sites. = monolayer capacity; = association constant (for example L/g). Written equivalently with , so at . At low it becomes linear, . Linearised: .
FREUNDLICH ISOTHERM
Empirical, for heterogeneous surfaces; it has no saturation limit. indicates favourable adsorption. Linearised: , so a log-log plot has slope .
BATCH ADSORPTION MASS BALANCE
= liquid volume, = mass of adsorbent (initially free of solute), = initial concentration. The equilibrium point lies on both this straight operating line and the isotherm.
COHN EQUATION (SALTING OUT) AND IONIC STRENGTH
= protein solubility; = intercept (depends on the protein, pH and temperature); = salting-out constant; = ionic strength (mol/L), with the molar concentration and the charge of ion . Base-10 logarithm. Applies in the salting-out region (high ).
RETENTION TIME AND RETENTION FACTOR
= elution time of an unretained species (dead time); = retention (capacity) factor; = distribution coefficient (stationary/mobile concentration); and = stationary- and mobile-phase volumes. Retention volumes obey the same relation, .
SELECTIVITY (SEPARATION FACTOR)
Component 2 elutes later. means no separation is possible, however efficient the column. (Not the specific cake resistance of filtration.)
PLATE NUMBER AND PLATE HEIGHT (HETP)
For a Gaussian peak: = baseline width between the tangents (), = width at half height (). and in the same units; = column length. Smaller means a more efficient column.
RESOLUTION
gives baseline separation of two Gaussian peaks of similar size (about 99.7 % separation); still leaves a small overlap (about 98 % separation).
RESOLUTION EQUATION (EFFICIENCY, SELECTIVITY, RETENTION)
is the plate number for the later peak. Resolution grows only as , that is as at fixed plate height.
VAN DEEMTER EQUATION
= linear velocity of the mobile phase. = eddy diffusion (independent of ; smaller for small, uniformly packed particles), = longitudinal molecular diffusion, = resistance to mass transfer between the phases (also smaller for smaller particles). Large proteins diffuse slowly, so the term dominates and their optimum velocity is low.
GEL FILTRATION PARTITION COEFFICIENT
= elution volume, = void volume (liquid outside the beads, found with a fully excluded marker such as blue dextran), = total bed volume. for a fully excluded molecule, approaching 1 for one that permeates all the pores. (A related coefficient, , uses the internal pore volume and runs from 0 to 1 exactly.) Within the fractionation range, is approximately linear in log(molecular mass) for molecules of similar shape, such as globular proteins, which is the basis of the calibration curve.
CONSTANT-RATE DRYING TIME
= mass of dry solid, = drying area, = constant drying rate (kg water m h), = initial moisture content (dry basis). Applies while .
FALLING-RATE DRYING TIME (RATE LINEAR IN FREE MOISTURE)
Assumes the rate falls linearly from at to zero at ; = final moisture content (). Total drying time .
Measurement, dynamics and process control
Read the notesPH ELECTRODE (NERNST)
is a constant of the electrode pair, fixed by calibration with buffers. J mol K, C mol, in K. The slope is proportional to absolute temperature.
ORIFICE OR VENTURI FLOW METER
SI units: in m s, in Pa, (fluid density) in kg m. and are the orifice (or venturi throat) area and diameter, is the pipe diameter and the discharge coefficient. Because , a 10 : 1 flow range needs a 100 : 1 pressure-drop range.
VALVE FLOW EQUATION
US customary units: in US gal/min, (pressure drop across the valve) in psi. is the valve coefficient (the flow of water in US gal/min through the fully open valve at a 1 psi drop), s.g. the specific gravity of the liquid, and the inherent characteristic.
INHERENT VALVE CHARACTERISTICS
At constant valve pressure drop; the quick-opening form is one common idealisation. For an equal-percentage valve, equal increments of stem travel give equal fractional changes in flow. The ideal equal-percentage curve gives at , the minimum controllable flow; a real valve departs from the curve near closure and shuts off.
LAPLACE TRANSFORMS USED IN PROCESS DYNAMICS
One-sided transforms of functions defined for . is the unit step and the unit impulse. is a pure dead time (transport lag) of .
FINAL AND INITIAL VALUE THEOREMS
The final value theorem holds only if settles, i.e. every pole of has a negative real part. Applied to an unstable or sustained-oscillation response, it returns a meaningless number.
BLOCK-DIAGRAM ALGEBRA
is the forward-path and the feedback-path transfer function.
CLOSED-LOOP RESPONSE OF A FEEDBACK LOOP
= controller, = valve, = process, = measuring element, = disturbance path. is the open-loop transfer function. The equation assumes the set point and the measurement are in the same units. If the set point is entered in process units while , the servo numerator carries an extra factor .
FIRST-ORDER TRANSFER FUNCTION
= steady-state gain; = time constant (in time units). The pole is at .
LINEARISED OUTFLOW RESISTANCE
Taylor linearisation about the steady state . Valid only for small deviations. Then .
STEP RESPONSE (INPUT STEP OF SIZE M)
reaches 63.2% of its final change at , 86.5% at , 95.0% at , 98.2% at and 99.3% at . The initial slope is , so the tangent at meets the final value at . is the time to reach a fraction of the final change (natural log).
IMPULSE RESPONSE (IMPULSE OF AREA A)
The output jumps to at and then decays back to the old steady state.
RAMP RESPONSE (INPUT U = A T)
After the transient dies out, the output follows the ramp but lags it by a time . For a sensor () the reading trails the true value by .
SINUSOIDAL (FREQUENCY) RESPONSE
Ultimate periodic response, after the transient has decayed. in rad per unit time. This amplitude ratio includes the gain ; dividing by gives the normalised amplitude ratio. The lag is 45° at and approaches, but never reaches, 90°.
FIRST ORDER PLUS DEAD TIME (FOPDT)
The standard model fitted to a process reaction curve. Dead time adds a phase lag of rad (a phase angle of , with no upper limit) and leaves the amplitude ratio unchanged.
INTEGRATING (PURE CAPACITIVE) PROCESS
A tank whose outflow is fixed by a pump: a step in inflow gives a ramp in level that never settles. The process is not self-regulating, and the final value theorem does not apply to it ( has a pole at ).
TWO TANKS IN SERIES
Linear outflow resistances, , . In the non-interacting case tank 1 drains freely into tank 2. In the interacting case the flow between the tanks is . Both are overdamped, and interaction adds the term , which makes the response more sluggish. The steady-state gain is in both.
STANDARD SECOND-ORDER TRANSFER FUNCTION
= gain, = damping ratio, = natural frequency (rad per unit time), and , which is conventionally called the natural period of oscillation (the undamped oscillation actually repeats every ). Put the constant term of the denominator equal to 1 before reading off , and .
UNDERDAMPED STEP-RESPONSE CHARACTERISTICS
= final change (), = height of the first peak above the final value, = height of the second peak above it. The rise time here is the first time the response reaches its final value, with in radians. Overshoot and decay ratio depend only on , while the period and peak times also need . A quarter decay ratio corresponds to and an overshoot of 0.5.
SETTLING TIME (APPROXIMATE)
From the decay envelope . An estimate for the underdamped case, not an exact result.
SECOND-ORDER FREQUENCY RESPONSE
The phase runs from 0 to −180° and is −90° at (for , take the angle in the range −90° to −180°). For the amplitude ratio has a resonant peak at of height .
BODE-PLOT ASYMPTOTES
is the normalised amplitude ratio. On log–log axes the high-frequency asymptote has slope −1 for a first-order system (−20 dB per decade) and −2 for a second-order system (−40 dB per decade). The two first-order asymptotes meet at the corner frequency , where the true value is (about −3 dB) and the phase is −45°. For elements in series, amplitude ratios multiply (their dB values add) and phase angles add.
CONTROLLER LAWS (IDEAL, PARALLEL FORM)
. = bias (the output when ), = controller gain, = integral (reset) time, = derivative time; and are in time units. in deviation variables. Some controllers are set in repeats per minute (with in minutes).
PROPORTIONAL BAND
For a dimensionless (input and output both as % of span). PB is the % change in the measured variable that moves the output through its full range. A narrow band means a high gain.
P CONTROL OF A FIRST-ORDER PROCESS: GAIN, TIME CONSTANT AND OFFSET
For with and pure gains and (a stable loop); the servo expression takes . is the step in set point (servo) or in the disturbance (load, ). The closed loop stays first order, is faster by the factor , and has an offset that shrinks, but never vanishes, as increases.
P CONTROL OF A SECOND-ORDER PROCESS
For with pure-gain valve and sensor, and . Raising makes the closed loop faster and less damped (more overshoot). With and no dead time or extra lags, P control cannot make this loop unstable.
IDEAL AND STATIC FEED-FORWARD CONTROLLERS
= transmitter on the disturbance. Perfect compensation needs a perfect model. The feed-forward block is outside the feedback loop, so it does not change the characteristic equation or the stability.
STABILITY OF A CUBIC CHARACTERISTIC EQUATION
The Routh test worked out for , for example three first-order lags under P control.
BODE STABILITY CRITERION, GAIN AND PHASE MARGINS
Applies when the open loop is itself stable and its phase crosses −180° only once (as for lags plus dead time); the expression is for a P controller. = crossover (phase −180°) frequency. Gain margin . Phase margin at the frequency where . Typical design guidelines are of 1.7 to 2 and of 30° to 45°. For three identical lags, each contributes −60° at crossover, so , each lag has , and ( = product of the other gains in the loop).
COHEN–COON SETTINGS (FOPDT K, Τ, Θ)
Designed, like the Ziegler–Nichols settings, for roughly a quarter decay ratio. Cohen–Coon corrects the Ziegler–Nichols reaction-curve gains with terms, so the two methods differ most when dead time is not small compared with .